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Helping you learn more about concrete restoration
and
concrete repair.
Cement was actually used by the Greeks and
Romans thousands of years ago, but after the fall of the Roman Empire it
ceased to be used until the 1700’s. Then a man named Joseph Aspdin
realized that a clay and limestone mixture would set anywhere (including
under water!) if it was superheated beforehand. His mixture is what we
now call Portland cement. Many of the structures we are familiar with
today, including bridges, docks, oilrigs, damns, and lighthouses utilize
Portland cement.
About six billion tons of concrete are made each year. To put this in
perspective, that is about one ton for every person currently inhabiting
our planet. This probably makes up about fifty to sixty six percent of
the worlds infrastructures.
Cement is a mixture of limestone, silicon, aluminum, iron, calcium, and
a small amount of various lesser ingredients. To create cement this
mixture is heated to about one thousand, four hundred and eighty two
degrees Celsius (or two thousand, seven hundred degrees Fahrenheit).
This heating creates a mixture of small spherical products known as
“clinkers”. The clinkers are then ground into a powder, which is then
mixed with gypsum, creating cement. Keep in mind that concrete is not
the same thing as cement. Concrete is actually cement, which also
contains sand and gravel, or crushed rock. The cement actually binds the
other materials together to form what is known as concrete. Once water
is added to cement or concrete a chemical reaction occurs which allows
the material to harden.
Concrete will set faster or slower, depending on the amount of gypsum
you add to the mixture. Make sure if your contractor wants to pour your
concrete as a specific time, you’d best be ready! You can also speed up
the setting time of your concrete by adding calcium chloride, or slow it
by adding sugar. This works by changing the development of the internal
crystals which harden your concrete as it sets.
As stated above, concrete, a masonry material, uses cement to hold
together crushed stone, rock, or sand. Cement actually only makes up
about ten or fifteen percent of the mass of most concrete. Although
concrete is very strong, it is best to add some sort of reinforcement
when it is used as a building material. One of its biggest flaws is that
concrete does not stretch very well when faced with cross tensions. It
actually has poor tensile strength, and therefore has difficulty
withstanding forces such as wind or earthquakes, as well as any
horizontal forces. One of the most commonly used reinforcement methods
is to use rebar, or long steel rods. You poor the concrete over these
bars, then allow it to set.
A more effective method, however, is called “prestressed” concrete. This
method utilizes the same method as reinforced concrete, but the steel
bars are actually stretched taut with cables before being covered with
concrete, which is then allowed to harden. After the concrete has dried,
the tension is released which compresses the concrete. This greatly
increases the strength of the concrete itself.
Concrete is one of the more environmentally friendly building materials.
Because of the large amount of rock it contains, concrete is a very
durable material (it can last up to fifty thousand years!). It is often
used for various outdoor structures, such as sidewalks, driveways,
roads, pools, skyscrapers, subways, and many others. Another major
advantage to concrete is that it most of its ingredients are among the
most abundant compounds on Earth’s surface. They also do not contain any
byproducts, are renewable, and can be recycled.
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